Closed-Cell vs. Open-Cell Mounting Tapes
The two most common foams in flexography use different mechanisms to achieve this rebound force. Closed-cell polyethylene foams use a lightly cross-linked blend of polyethylene (PE) and ethylene vinyl acetate (EVA) co-polymer, in which the trapped air provides a significant portion of the rebound force when compressed—much like when one tries to squeeze a balloon.
The other type of foam is open-cell urethane and it uses a cross-linked polyurethane elastomer that acts like a collection of springs, returning the material to its original shape after being compressed. The open-cell structure allows free passage of the air within the foam and plays no role in supplying a rebound force.
Both of these materials have a proven track record, but there exists much debate as to which is better for a given application. Making this determination for a specific application should also be included in the print optimization process.